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Home Appliance Plastic Mould Manufacturers

We mainly produce electrical appliances and various air fryer molds, mainly made air fryer molds of sharknijia, xiaomi, PHILIPS, and other brands. Our air fryer molds have the following characteristics:
We use S136 and H13 high-end steel, which can make the service life of the mold longer. When the surface is treated with a mirror light, the texture is stronger. When CNC machining air fryer molds, we use German giant waves and Japanese Sodick and other brand models to make When CNC machining and polishing the air fryer mold, various high-end secret chemical reagents are added manually to corrode the surface of the mold. The dimensional tolerance of the air fryer mold is very precise, reaching an error accuracy of 0.01mm. The gap is very small, and the top three coordinates are used to detect various data; there are various models, including single and double doors, square and circular composite shapes, and there are many options for selection. In terms of steel and product material selection, both can achieve contact Food standards, high-end Taiwan Chi Mei ABS and PBT and other expensive plastic materials are used for injection molding. The production and sales volume of customers is relatively large, and the sales volume of products served by customers is leading in the world.
At the same time, the color of our products can be customized according to the needs of customers. The internal space of the product is relatively large and the appearance is beautiful. Our team has complete assembly and after-sales experience. Considering the later customer improvement or upgrade, it is convenient for subsequent modifications. Logo and other switching, some products have digital display touch light function, which is a very advanced design in the market

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// Yuyao City Yunpeng Plastic Mould Co., Ltd.

Who Are We

YUYAO YUNPENG PLASTIC MOLD CO.,LTD.
A famous China Home Appliance Plastic Mould manufacturers and Home Appliance Plastic Mould suppliers, with extensive experiences in the production of molds for power tool components and home appliances. We are conveniently located in Yuyao city of Zhejiang province, positioned 1 hour from Ningbo port, 1 hour from Hangzhou airport, and 2.5 hours from both Shanghai Hongqiao and Pudong airports. As a leading custom Home Appliance Plastic Mould factory, the foundation of our company is our experienced designers, engineers and technicians. We offer multiple options for all types of injection molds based on their expected production cycles and the warranties they carry. Vigorous quality standards, competitive prices, timely deliveries, and responsive post-sales services form the cornerstone of our business philosophy, which we follow closely in all our operations to ensure strong and confident relationships with our domestic and international clients.
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  • 10000㎡

    Factory Area

  • 4000

    Daily Output

  • 600+

    Staff

  • 20+

    Creation Time

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  • What are the key features that should be considered when selecting or designing an Air Purifier Injection Mould for a particular air purifier model?

    Designing an Air Purifier Injection Mold involves careful consideration of various factors to ensure optimal performance, efficiency, and manufacturability. Here are key features to consider:Material Selection:Choose a material that is durable, heat-resistant, and compatible with the molding process (typically thermoplastics like ABS or polycarbonate).Part Complexity:Consider the complexity of the air purifier components and ensure that the mold design can accommodate intricate details and features.Mold Cavity Design:Determine the number of mold cavities based on production volume requirements. More cavities can increase productivity but may also raise costs.Venting System:Design an effective venting system to allow air and gases to escape during the injection molding process, preventing defects like air pockets and incomplete fills.Cooling System:Implement a proper cooling system to control the temperature of the mold, ensuring consistent part quality and minimizing cycle time.Draft Angles:Incorporate draft angles to facilitate the ejection of the molded parts from the mold. This helps prevent damage to the part and extends mold life.Gate Design:Choose an appropriate gate type and location to ensure uniform material flow and minimize gate vestiges on the final product.Ejection System:Design an effective ejection system to safely remove the molded part from the mold, considering the part's geometry and material properties.Tolerance and Dimensional Control:Maintain tight tolerances and control over dimensions to ensure that the final product meets the required specifications.Surface Finish:Consider the desired surface finish of the molded parts and implement appropriate techniques to achieve it, such as polishing or texture application.Runner System:Optimize the runner system to minimize waste material and reduce cycle time, contributing to cost-effectiveness.Mold Maintenance Considerations:Design the mold for ease of maintenance, with accessibility to critical components, such as cavities, cores, and moving parts.Injection Molding Machine Compatibility:Ensure that the mold design is compatible with the injection molding machine's specifications, including tonnage, shot size, and clamp force.Regulatory Compliance:Consider any regulatory standards or certifications that the air purifier or its components need to meet, and design the mold accordingly to ensure compliance.Prototype Testing:Perform prototyping and testing to identify and address any issues in the mold design before full-scale production.By carefully considering these features, you can design an Air Purifier Injection Mold that meets quality standards, production requirements, and cost-effectiveness. Collaborating with experienced mold designers and manufacturers can also contribute to successful outcomes.

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  • Are there specific design considerations for Air Purifier Injection Moulds to meet industry standards for air quality and safety?

    Designing injection molds for air purifiers involves several considerations to ensure that the final product meets industry standards for air quality and safety. Here are some key design considerations for air purifier injection molds:Material Selection:Choose mold materials compatible with the production of components that come into direct contact with air and potentially filter contaminants. Common materials for molds include stainless steel and certain alloys.Surface Finish:Opt for smooth and polished mold surfaces to reduce the risk of surface imperfections or rough areas that could trap particles or affect the air purification process.Parting Lines and Seams:Minimize parting lines and seams to prevent air leakage or the trapping of contaminants. A well-designed mold should produce parts with tight seals and minimal potential for leaks.Gating System:Design an efficient gating system to ensure uniform filling of the mold cavities. This helps maintain consistent part quality and performance across the entire production run.Venting:Incorporate proper venting to allow air and gases to escape during the molding process. Adequate venting prevents air traps and ensures that the molded parts are free of defects.Precision and Tolerances:Maintain tight tolerances in the mold design to produce air purifier components with precise dimensions. This is crucial for achieving proper fits and ensuring the overall effectiveness of the air purification system.Multi-Cavity Molds:Consider using multi-cavity molds to increase production efficiency while maintaining consistency in part quality. This is particularly important for large-scale manufacturing of air purifiers.Insert Molding:For air purifiers with complex designs or features, consider insert molding. This involves placing pre-formed components or inserts into the mold before injection, allowing for more intricate designs and functionalities.Material Compatibility:Ensure that the materials used in the injection molding process are compatible with the air purification system. Certain materials may emit gases or odors, potentially affecting air quality.Mold Maintenance:Establish a regular maintenance schedule for the injection molds to prevent wear, corrosion, or contamination that could compromise the quality of the molded components.Regulatory Compliance:Stay informed about industry regulations and standards related to air quality, safety, and emissions. Ensure that the design of the injection molds and the materials used comply with these standards.Testing and Quality Assurance:Implement rigorous testing and quality assurance protocols to verify that the molded components meet specified air quality standards and performance criteria.By paying attention to these design considerations, manufacturers can produce air purifier components that meet industry standards, ensuring the effectiveness, safety, and reliability of the final product. Collaboration with mold design experts and adherence to relevant regulations are essential throughout the development and production processes.

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  • What materials are commonly used in the construction of Air Purifier Injection Moulds, and how do they affect the quality of the molded parts?

    Air purifier injection molds play a crucial role in the manufacturing of air purifier components. The choice of materials for these molds is influenced by factors such as durability, temperature resistance, and the ability to produce high-quality molded parts. Common materials used in the construction of air purifier injection molds include:Tool Steel:Tool steels, such as P20, H13, and S7, are commonly used for injection molds. These steels offer high hardness, wear resistance, and good polishability. P20 is often used for lower-volume production, while H13 is favored for higher-volume runs and applications requiring elevated temperature resistance.Stainless Steel:Stainless steel, such as 420 or 316, is chosen for its corrosion resistance. This is particularly important in injection molding applications where water or other coolants are used. Stainless steel molds are suitable for producing parts with smooth surfaces and maintaining dimensional stability.Aluminum:Aluminum molds are lightweight and offer good thermal conductivity, allowing for faster cooling cycles during the injection molding process. They are commonly used for prototyping and low- to medium-volume production. However, aluminum may not be as wear-resistant as steel and may have limitations in terms of the number of cycles it can endure.Beryllium Copper:Beryllium copper is known for its high thermal conductivity and resistance to corrosion. It is often used in applications where rapid cooling is essential. However, beryllium copper can be expensive, and there are concerns about the toxicity of beryllium, so proper safety measures must be taken during its use.The choice of mold material significantly influences the quality of the molded parts, and various factors should be considered:Surface Finish:The mold material affects the surface finish of the molded parts. Highly polished molds, made from materials like P20 or H13, can produce smooth and aesthetically pleasing surfaces on the molded components.Dimensional Accuracy:The thermal expansion properties of the mold material impact the dimensional accuracy of the molded parts. Proper selection of a mold material with a coefficient of thermal expansion that matches the material being molded helps maintain dimensional stability.Cycle Time:The thermal conductivity of the mold material influences the cooling time during the injection molding process. Materials with higher thermal conductivity, such as aluminum, allow for faster cooling cycles, contributing to shorter overall cycle times.Durability and Wear Resistance:The wear resistance of the mold material is crucial for prolonged tool life, especially in high-volume production. Tool steels and certain stainless steels are chosen for their durability and resistance to wear.Material Compatibility:The mold material must be compatible with the material being injected. For example, certain plastics may have corrosive properties, requiring a mold material that resists corrosion.Temperature Resistance:The mold must withstand the temperatures generated during the injection molding process. High-temperature-resistant steels, such as H13, are suitable for applications involving elevated temperatures.Cost Considerations:The cost of the mold material is a practical consideration. While high-performance tool steels may offer excellent properties, their cost may be higher compared to aluminum or less-expensive tool steels.Choosing the right mold material involves balancing these factors to achieve the desired outcomes in terms of part quality, tool life, and cost-effectiveness. Additionally, proper mold maintenance and care contribute to the longevity and performance of injection molds in air purifier manufacturing.

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  • How does the design of an Air Purifier Injection Mould impact the efficiency and effectiveness of the air purifier components it produces?

    The design of Air Purifier injection Mould components significantly impacts the efficiency and effectiveness of the produced parts. Here are key considerations in how the mould design influences the performance of air purifier components:Precision and Consistency:The mould design must ensure precision and consistency in the production of each component. Air purifiers often rely on tightly fitted parts and filters, and any variations in dimensions can affect the overall sealing and performance of the device.Complex Geometries:Air purifier components may have intricate and complex geometries, such as fine mesh filters or specialized housings. The mould design needs to accommodate these complexities, ensuring that the final parts meet the required specifications and can function effectively.Material Compatibility:Different air purifier components may require specific materials with properties like heat resistance, durability, and compatibility with the air purification process. The mould design must account for the type of material used and ensure that it can be processed efficiently without compromising the integrity of the final product.Cycle Time Optimization:The efficiency of the injection moulding process is critical for mass production. Mould design considerations, such as the number of cavities, cooling systems, and gate locations, can impact the cycle time. Faster cycle times contribute to increased production efficiency and lower manufacturing costs.Surface Finish:The surface finish of air purifier components is essential, especially for parts like filters where smooth surfaces are crucial for effective filtration. The mould design should incorporate features that ensure a high-quality surface finish, minimizing the need for additional post-processing.Mold Venting:Proper mold venting is crucial to avoid trapped air or gas within the mould cavity. Effective venting prevents defects like air pockets or incomplete filling, which can compromise the structural integrity and functionality of air purifier components.Durability and Wear Resistance:Air purifier components may be subject to continuous use and exposure to various environmental conditions. The mould design should take into account the durability and wear resistance of the mould materials to ensure a longer lifespan and consistent quality of the produced parts.Tooling and Maintenance:Easy accessibility for tooling and maintenance is an important consideration in mould design. A well-designed mould allows for efficient cleaning, repairs, and replacements, reducing downtime and ensuring the long-term reliability of the injection moulding process.Part Ejection and Handling:The mould design should facilitate the smooth ejection of finished parts without causing damage. Additionally, considerations for the ease of handling and assembling the produced components can impact overall manufacturing efficiency.Regulatory Compliance:The design should align with any regulatory requirements for air purifier components, ensuring that the final products meet industry standards for safety and performance.In summary, a well-designed injection mould for air purifier components is crucial for achieving consistent quality, meeting specifications, and optimizing the manufacturing process. The design considerations should address precision, material compatibility, cycle time, surface finish, durability, and compliance with regulatory standards to ensure the efficiency and effectiveness of the air purifier components.

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  • What is the role of an Air Purifier Injection Mould in the manufacturing of air purifiers?

    An Air Purifier Injection Mould plays a critical role in the manufacturing process of air purifiers. Its primary function is to shape and form the various components of an air purifier through the injection molding process. Here are key aspects of its role:Component Production: The injection mould is responsible for producing the plastic components that make up the housing, casing, and other structural elements of the air purifier. These components are integral to the overall design and functionality of the device.Consistent Part Reproduction: The mould ensures consistent and precise replication of each component, maintaining uniformity in size, shape, and quality. This is crucial for the proper assembly and functioning of the air purifierMaterial Selection: The mould is designed to work with specific materials suitable for air purifier components. These materials may include various types of plastics chosen for their durability, stability, and compatibility with the air purification process.Complex Geometry: Air purifiers often have intricate designs and complex geometries to accommodate filters, fans, sensors, and other internal components. The injection mould is engineered to reproduce these intricate shapes accurately.Efficiency in Mass Production: Injection molding is a highly efficient and rapid manufacturing process, allowing for the mass production of identical components in a relatively short period. This contributes to cost-effectiveness and scalability in air purifier production.High Precision: The precision of the injection mould is crucial for achieving tight tolerances and meeting design specifications. This ensures that all components fit together seamlessly, contributing to the overall performance of the air purifier.Customization: Depending on the specific design requirements of different air purifier models or brands, the injection mould can be customized to produce components with unique shapes, sizes, or features.Quality Control: The mould plays a significant role in maintaining quality standards throughout the production process. Proper design and construction of the mould contribute to the prevention of defects, such as warping or inconsistencies in the molded parts.Cost Efficiency: Injection molding is a cost-effective manufacturing method, especially for large production volumes. The ability to produce multiple components in a single cycle minimizes production costs per unit.Waste Reduction: The injection molding process generates minimal material waste compared to other manufacturing methods, contributing to environmental sustainability and cost savings.In summary, an Air Purifier Injection Mould is a fundamental tool in the production of air purifiers, ensuring the efficient, precise, and cost-effective manufacturing of components that form the structure and functionality of the air purification device.

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  • What are some innovative trends or advancements in injection molding technology that could impact the future of air purifier manufacturing?

    Injection molding technology has advanced significantly in recent years, with new innovations and advancements that have the potential to impact the future of air purifier manufacturing. Here are some innovative trends and advancements in injection molding technology that could impact air purifier manufacturing:Enhanced Material Properties: Injection molding allows for the use of a wide range of materials, including polymers, ceramics, and metals. As material science continues to advance, new materials with enhanced properties are being developed that could be used in air purifier manufacturing. For example, nanomaterials with high surface areas and unique properties may be used to enhance the performance of air purifiers.Additive Manufacturing: Additive manufacturing, also known as 3D printing, has gained popularity in various industries, including injection molding. Injection molding additive manufacturing techniques, such as fused deposition modeling (FDM), can be used to create complex geometries and customized parts. This technology could be used in air purifier manufacturing to create intricate components and structures that improve performance or reduce manufacturing costs.Internet of Things (IoT) Integration: As the IoT continues to grow, injection molding technology is being integrated with sensors, connectivity, and data analysis to create "smart" products. This integration could enable air purifiers to collect data on air quality, send notifications to users, and provide real-time feedback on performance. Injection-molded components could also be designed to monitor airflow, filter life, and other relevant parameters, allowing for remote monitoring and proactive maintenance.Automation and Robotics: Automation and robotics have become essential in modern manufacturing processes. Injection molding machines are becoming more automated, with robots capable of loading and unloading materials, handling tools, and performing quality inspections. This automation can reduce manufacturing costs, improve consistency, and free up human resources for more complex tasks.Sustainability: Injection molding technology is being developed to use less energy, reduce waste, and use sustainable materials. For example, closed-loop injection molding systems that recover and reprocess scrap material can reduce waste and conserve resources. Sustainable materials such as bioplastics derived from renewable resources can be used in injection molding to reduce environmental impact.Personalized Products: With the rise of personalized products, injection molding technology is being used to create air purifiers with customized features and specifications. This can include components that are tailored to specific needs or anatomies, user-configurable settings, and personalized filters for different environments or user preferences.Smart Filters: Advanced injection molding techniques can be used to manufacture smart filters that combine traditional filtering materials with sensors, electronics, and connectivity. These smart filters can monitor air quality, report filter performance, and even notify users when filters need to be replaced.Biomimetic Design: Biomimetic design borrow ideas from nature to create more efficient products. This approach could be applied to air purifier design, where injection-molded components are shaped or textured based on natural patterns or processes to enhance filtering efficiency or aerodynamic performance.Lightweighting: Injection molding can produce lightweight components with high strength and stiffness. This lightweighting trend can reduce the weight of air purifiers, making them more energy efficient and portable.Hybrid Manufacturing: Combining injection molding with other manufacturing techniques such as laser sintering, stereolithography, or sheet metal forming can create hybrid components with unique properties and functionalities. For example, injection-molded plastic components could be combined with laser-sintered metal inserts or sheet-metal details for added strength or conductivity.Overall, these innovative trends and advancements in injection molding technology have the potential to transform air purifier manufacturing by improving performance, reducing costs, enhancing sustainability, and meeting the demand for personalized and intelligent products.

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Industry Knowledge Extension

Several common home appliances are manufactured using plastic molds. Some examples include:
Refrigerators: Plastic molds are used to manufacture various components of refrigerators, such as door handles, vegetable crispers, shelves, and interior parts.
Washing Machines: Plastic molds are used to produce components like detergent drawers, control panels, door seals, and tubs for washing machines.
Dishwashers: Plastic molds are used to manufacture parts like spray arms, detergent dispensers, racks, and door panels for dishwashers.
Air Conditioners: Plastic molds are used to produce components like air conditioner grills, fan blades, control panels, and housing parts.
Microwave Ovens: Plastic molds are used to manufacture components such as control panels, door handles, turntable trays, and cavity interiors for microwave ovens.
Coffee Makers: Plastic molds are used to produce parts like water reservoirs, filter holders, carafes, and control panels for coffee makers.
Toasters: Plastic molds are used to manufacture components like casing, control panels, bread slots, and crumb trays for toasters.
Blenders: Plastic molds are used to produce parts such as blender jars, lids, blade assemblies, and control panels for blenders.
Vacuum Cleaners: Plastic molds are used to manufacture components like housing parts, brush heads, dust containers, and attachments for vacuum cleaners.
Irons: Plastic molds are used to produce parts like iron casings, handles, water tanks, and temperature control knobs for irons.
These are just a few examples, and plastic molds are widely used in the manufacturing of various other home appliances as well. The specific components and parts manufactured using plastic molds may vary depending on the appliance type and brand.

Several different types of plastic materials are commonly used in home appliance molds, depending on the specific requirements of the application. Here are some examples:
ABS (Acrylonitrile Butadiene Styrene): ABS is a versatile thermoplastic known for its impact resistance, rigidity, and good dimensional stability. It is commonly used in home appliances like refrigerators, washing machines, and air conditioners.
PP (Polypropylene): PP is a lightweight, durable, and chemically resistant material. It is often used in home appliances such as dishwashers, microwave ovens, and coffee makers. PP is known for its high melting point and excellent electrical insulation properties.
PC (Polycarbonate): PC is a transparent thermoplastic with high impact strength and heat resistance. It is commonly used in home appliances where transparency is desired, such as blender jars, control panels, and microwave oven doors.
PVC (Polyvinyl Chloride): PVC is a versatile plastic known for its chemical resistance and flame-retardant properties. It is used in various home appliances, including vacuum cleaners, irons, and water-resistant electrical components.
PA (Polyamide/Nylon): PA is a strong and tough thermoplastic material with good heat resistance. It is commonly used in home appliances for components that require high strength and durability, such as gears, handles, and structural parts.
PET (Polyethylene Terephthalate): PET is a transparent and lightweight plastic often used for packaging purposes, such as plastic bottles. In home appliances, PET may be used for components like water reservoirs and beverage containers in appliances like coffee makers and blenders.
PBT (Polybutylene Terephthalate): PBT is a thermoplastic with good mechanical properties and electrical insulation. It is commonly used in home appliances for components that require dimensional stability and resistance to heat and chemicals.
These are just a few examples of plastic materials commonly used in home appliance molds. The material selection depends on factors such as desired properties, functional requirements, aesthetics, regulatory compliance, and cost considerations. Different grades and formulations of these materials may be utilized based on specific application needs.

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