We will reply to you within 12 hours after receiving the inquiry on working days.

We have two foundries and one processing plant, and we also have our own international trade department, we produce and sell ourselves.

Yes, we mainly do customized products, we develop and produce products according to the drawings or samples provided by customers.

Our products are mainly exported to dozens of countries such as the United States, Germany, Japan, Spain, Italy, the United Kingdom, South Korea, Australia, and Canada.

What is the process of making injection mold tooling ?

1. Product Design: This step involves determining the dimensions, features, and overall structure of the product.

 

2. Mold Design: The mold design includes the core and cavity, as well as any necessary slides, ejector pins, cooling channels, and other features required for the injection molding process.

 

3. Material Selection: Select the appropriate material for the mold based based on the expected production volume, and the desired tool life.

 

4. CNC Machining: High-precision CNC machines are used to create the mold components, such as the core and cavity,

 

5. Heat Treatment: Depending on the material used,…. Heat treatment processes such as annealing, tempering, and quenching are employed to achieve the desired properties.

 

6. Surface Finishing: Include processes like polishing, grinding, and texturing to achieve the desired surface quality and texture on the final product.

 

7. Assembly: This involves fitting the core and cavity together, incorporating slides and other mechanisms, and ensuring precise alignment and fit.

 

8. Testing and Adjustment: Adjustments may be made to optimize the mold's performance, such as fine-tuning the cooling system or modifying the gating and venting system.

 

9. Production: Molten plastic is injected into the cavity under high pressure, and the mold is cooled to solidify the plastic. After solidification, the mold is opened, and the finished parts are ejected.

 

Additionally, working with an experienced mold manufacturer or mold-making specialist is crucial to ensure the quality and functionality of the tooling.

Mould inquiry+whats app/wechat 008613586853457

How many cavities should I have in my injection mold tooling?

Here are some considerations to help you determine the appropriate number of cavities for your injection mold tooling:

 

1. Production Volume: If you have a high production volume requirement, it may be more efficient to have multiple cavities in the mold.

 

2. Part Size and Complexity: Larger and more complex parts may require a single cavity or a lower number of cavities due to factors such as part cooling, ejection challenges, or intricacies in part geometry. Smaller and simpler parts can accommodate a higher number of cavities.

 

3. Equipment Capacity: Consider the capacity of your injection molding machine. The machine's clamping force and shot size should be compatible with the mold design.

 

4. Cost Considerations: Generally, molds with a higher number of cavities tend to be more expensive due to increased complexity and machining requirements.

 

5. Time and Efficiency: Having more cavities in the mold can increase production efficiency, as it allows for a higher number of parts to be produced in each molding cycle.

 

6. Flexibility and Redundancy: Having multiple cavities can provide the flexibility to produce different parts simultaneously or allow for continued production even if one cavity requires maintenance or repair.

 

It is recommended to consult with mold designers, tooling experts, or injection molding manufacturers who can consider factors such as part design, production goals, and cost considerations to help you make an informed decision.

(Add whats app/wechat 008613586853457 if need mould Email: [email protected])